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液壓閥的分類:
1根據(jù)結(jié)構(gòu)形式分類
滑閥:滑閥為間隙密封,閥芯與閥口存在一定的密封長(zhǎng)度,因此滑閥運(yùn)動(dòng)存在一個(gè)死區(qū)。
錐閥:錐閥閥芯半錐角一 般為12°-20°,閥口關(guān)閉時(shí)為線密封,密封性能好且動(dòng)作靈敏。
球閥:性能與錐閥相同
2.根據(jù)控制制方式不同分:
定值或開(kāi)關(guān)控制閥:被控制量為定值的閥類,包括普通控制閥、插裝閥、疊加閥。
比例控制閥:被控制量與輸入信號(hào)成比例連續(xù)變化的閥類,包括普通比例閥和帶內(nèi)反饋的電液比例閥。
伺服控制閥:被控制量與(輸出與輸入之間的)偏差信號(hào)成比例連續(xù)變化的閥類,包括機(jī)液伺服閥和電液伺服閥。.
數(shù)字控制閥:用數(shù)字信息直接控制閥口的啟閉,來(lái)控制液流的壓力、流
量、方向的閥類。
3.根據(jù)用途分:
壓力控制閥、流量控制閥、方向控制閥
方向控制閥的作用:在液壓系統(tǒng)中控制液流方向。
方向控制閥包括:單向閥和換向閥
單向閥包括:普通單向閥和液控單向閥
1.普通單向閥
使油液只能沿一個(gè)方向流動(dòng),反向則被截止的方向閥。
普通單向閥的應(yīng)用
常被安裝在泵的出口,一方面防止壓力沖擊影響泵的正常工作,另一方面防止泵不工作時(shí)系統(tǒng)油液倒流經(jīng)泵回油箱。
被用來(lái)分隔油路以防止高低壓干擾。:
與其他的閥組成單向節(jié)流閥、單向減壓閥、單向順序閥等復(fù)合閥。
安裝在執(zhí)行元件的回油路上,使回油具有一定背壓。作背壓閥的單向閥應(yīng)更換剛度較大的彈簧,其正向開(kāi)啟壓力為( 0. 3~0.5) MPa。
2.液控單向閥
外泄式液控單向閥,內(nèi)泄式單向閥
工作原理:當(dāng)控制油口不通壓力油時(shí),油液只能從pi→P:當(dāng)控制油口通壓力油時(shí),正、反向的油液均可自由通過(guò)。
3.換向閥
換向閥是利用閥芯在閥體孔內(nèi)作相對(duì)運(yùn)動(dòng),使油路接通或切斷而改變油流方向的閥。
換向閥的分類
按結(jié)構(gòu)形式可分:滑閥式、轉(zhuǎn)閥式、球閥式。
按閥體連通的主油路數(shù)可分:兩通、三通、四通...等。
按閥芯在閥體內(nèi)的工作位置可分:兩位、三位、四位等。
按操作閥芯運(yùn)動(dòng)的方式可分:手動(dòng)、機(jī)動(dòng)、電磁動(dòng)、液動(dòng)、電液動(dòng)等。
換向閥的中位機(jī)能,多位閥在不同工作位置時(shí),各油口的連通方式體現(xiàn)了換向閥的不同的控制機(jī)能,稱之為換向閥的機(jī)能。對(duì)于三位閥,左、右位實(shí)現(xiàn)執(zhí)行元件的換向,中位則能滿足執(zhí)行元件處于非工作狀態(tài)時(shí)系統(tǒng)的不同要求。
目前鋼筋切斷機(jī)的主要有兩種形式,一種是機(jī)械式切斷機(jī), 一種是液壓式切斷
機(jī),機(jī)械式切斷機(jī)主要利用凸輪的運(yùn)動(dòng)來(lái)切斷鋼筋,液壓式切斷機(jī)主要利用液壓系統(tǒng)為機(jī)器提供動(dòng)力進(jìn)行工作。 這兩種切斷機(jī)相比較而言,液壓式切斷機(jī)優(yōu)勢(shì)較為明顯,性能穩(wěn)定 、噪音小,這些優(yōu)勢(shì)給液壓切斷機(jī)的廣泛應(yīng)用創(chuàng)造力有利條件。 就目前的發(fā)展趨勢(shì)來(lái)看,液壓切斷機(jī)克服了過(guò)去的一些缺點(diǎn),剪姆率、速度、誤差等性能有了大幅提高。本設(shè)計(jì)對(duì)切斷機(jī)的液壓系統(tǒng)泵站進(jìn)行了設(shè)計(jì),系統(tǒng)采用電磁換向閥、疊加式減壓閥 壓力傳感器等措施,使該液壓系統(tǒng)運(yùn)行平穩(wěn)、能耗小、安全可靠性高。
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液壓系統(tǒng)的組成及其作用
一個(gè)完整的液壓系統(tǒng)由五個(gè)部分組成,即動(dòng)力元件、執(zhí)行元件、控制元件、輔助元件(附件)和液壓油。
動(dòng)力元件的作用是將原動(dòng)機(jī)的機(jī)械能轉(zhuǎn)換成液體的壓力能,指液壓系統(tǒng)中的油泵,它向整個(gè)液壓系統(tǒng)提供動(dòng)力。液壓泵的結(jié)構(gòu)形式一般有齒輪泵、葉片泵和柱塞泵。
執(zhí)行元件(如液壓缸和液壓馬達(dá))的作用是將液體的壓力能轉(zhuǎn)換為機(jī)械能,驅(qū)動(dòng)負(fù)載作直線往復(fù)運(yùn)動(dòng)或回轉(zhuǎn)運(yùn)動(dòng)。
控制元件(即各種液壓閥)在液壓系統(tǒng)中控制和調(diào)節(jié)液體的壓力、流量和方向。根據(jù)控制功能的不同,液壓閥可分為村力控制閥、流量控制閥和方向控制閥。壓力控制閥又分為益流閥(安全閥)、減壓閥、順序閥、壓力繼電器等;流量控制閥包括節(jié)流閥、調(diào)整閥、分流集流閥等;方向控制閥包括單向閥、液控單向閥、梭閥、換向閥等。根據(jù)控制方式不同,液壓閥可分為開(kāi)關(guān)式控制閥、定值控制閥和比例控制閥。
輔助元件包括油箱、濾油器、油管及管接頭、密封圈、快換接頭、高壓球閥、膠管總成、測(cè)壓接頭、壓力表、油位油溫計(jì)等。
液壓油是液壓系統(tǒng)中傳遞能量的工作介質(zhì),有各種礦物油、乳化液和合成型液壓油等幾大類。
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