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液壓制動(dòng)系統(tǒng)設(shè)計(jì)
首先,根據(jù)車重、速度、路況等條件,估算工程機(jī)械行走制動(dòng)所需的制動(dòng)力矩;其次,初步選擇系統(tǒng)壓力,并據(jù)此確定制動(dòng)盤的直徑、制動(dòng)鉗的尺寸等參數(shù)。制動(dòng)盤的直徑在能夠安裝的大空間前提下確定,整車的制動(dòng)力矩是每個(gè)制動(dòng)器產(chǎn)生的制動(dòng)力矩之和,而每個(gè)制動(dòng)器上產(chǎn)生的力矩都取決于系統(tǒng)壓力、制動(dòng)缸活塞的尺寸和數(shù)量、制動(dòng)鉗的尺寸、制動(dòng)鉗與制動(dòng)盤之間的摩擦系數(shù)等。
根據(jù)制動(dòng)缸的行程和截面積,計(jì)算出單側(cè)制動(dòng)缸所需的油液體積?紤]到在實(shí)際使用中,制動(dòng)器逐漸磨損,為確保安全,應(yīng)以磨損后的舊制動(dòng)器進(jìn)行計(jì)算;然后,求得前、后橋制動(dòng)1次所需的油液總體積:后,按照設(shè)計(jì)要求,當(dāng)制動(dòng)泵不工作時(shí),蓄能器至少應(yīng)該能夠完成緊急制動(dòng)次數(shù)不少于4~5次,將剛得到的油液總.體積擴(kuò)大5倍,液壓泵排量的確定液壓泵的排量根據(jù)蓄能器的充液時(shí)間來(lái)確定。為了安全,蓄能器的充液時(shí)間長(zhǎng)不能超過(guò)20s。已知蓄能器無(wú)油狀態(tài)時(shí)的容積為V,充滿油液時(shí)的容積為V3,且蓄能器的工作過(guò)程為絕熱過(guò)程,滿足P,Vi=P3 V3, 則一個(gè)蓄能器的體積變化量0V= V1- V3。根據(jù)系統(tǒng)中蓄能器數(shù)量,可求得需要油液的總體積,再根據(jù)充液時(shí)間,計(jì)算出系統(tǒng)流量。又因?yàn)榘l(fā)動(dòng)機(jī)的轉(zhuǎn)速是變化的,所以在計(jì)算泵的排量時(shí),應(yīng)該按照發(fā)動(dòng)機(jī)在怠速時(shí)的轉(zhuǎn)速來(lái)考慮,再考慮到泵的容積效率為85%,計(jì)算泵的排量q,據(jù)此選擇合適的制動(dòng)泵。
目前液壓行走系統(tǒng)僅用于低速行駛的工程機(jī)械,其作業(yè)裝備也以液壓傳動(dòng)為主,主要是利用了液壓元件布置的獨(dú)立性。但其不適合應(yīng)用于批量生產(chǎn)的小
轎車以及高速車輛,原因是效率低,油耗高,而且液壓元件的生產(chǎn)批量也無(wú)法與小轎車相比。
在國(guó)外,HST應(yīng)用于工程機(jī)械行走系統(tǒng)的發(fā)展十分迅猛,德國(guó)、美國(guó)、日本等國(guó)家無(wú)論在基礎(chǔ)理論研究還是應(yīng)用技術(shù)研究方面都處于地位且擁有世界上的液壓元件制造公司和主機(jī)制造廠。國(guó)外新開發(fā)的小型裝載機(jī)已100%采用HST,并有向大型裝載機(jī)發(fā)展的趨勢(shì),如利勃海爾L551裝載機(jī);德國(guó)林德公司液壓驅(qū)動(dòng)叉車在柴油機(jī)上加裝了電子調(diào)速器,實(shí)現(xiàn)了整車系統(tǒng)管理;美國(guó)薩澳公司的NFPE控制以及德國(guó)力士樂(lè)公司的DA控制可以實(shí)現(xiàn)發(fā)動(dòng)機(jī)與液壓行走系統(tǒng)的自動(dòng)聯(lián)合控制。
在我國(guó),HST在這- -領(lǐng)域的發(fā)展也十分迅速,但還面臨著一系列問(wèn)題: 國(guó)內(nèi)液壓元件質(zhì)量差,而國(guó)外的液壓元件價(jià)格又太高,會(huì)造成總成本過(guò)高;國(guó)內(nèi)技術(shù)人員和維修人員對(duì)液壓傳動(dòng)裝置的控制系統(tǒng)還缺乏了解和掌握;靜液壓系統(tǒng)和發(fā)動(dòng)機(jī)的匹配觀念不強(qiáng)等。
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鉆機(jī),是一套復(fù)雜的機(jī)器,它由機(jī)器、機(jī)組和機(jī)構(gòu)組成。鉆機(jī)是在勘探或礦產(chǎn)資源(含固體礦、液體礦、氣體礦等)開發(fā)中,帶動(dòng)鉆具向地下鉆進(jìn),獲取實(shí)物地質(zhì)資料的機(jī)械設(shè)備。又稱鉆探機(jī)。主要作用是帶動(dòng)鉆具破碎孔底巖石,下入或提出在孔內(nèi)的鉆具 。 可用于鉆取巖心 、礦心、巖屑、氣態(tài)樣、液態(tài)樣等,以探明地下地質(zhì)和礦產(chǎn)資源等情況。
起升系統(tǒng)
組成:井架、絞車、游動(dòng)系統(tǒng)、鋼絲繩、天車、游車、大鉤;
作用:起下鉆具、下套管、控制鉆頭與鉆具。
旋轉(zhuǎn)系統(tǒng)
組成:轉(zhuǎn)盤、方鉆桿、鉆柱水龍頭、頂部驅(qū)動(dòng)系統(tǒng)、井下動(dòng)力鉆具等。
作用:帶動(dòng)鉆具、鉆頭等旋轉(zhuǎn)破碎巖石、上卸鉆具絲扣、特殊作業(yè)(連接起升和泥漿循環(huán)系統(tǒng))。
循環(huán)系統(tǒng)
組成:震動(dòng)篩、除砂器、除泥器
作用:循環(huán)泥漿液
動(dòng)力系統(tǒng)
組成:電機(jī)和柴油機(jī)等。
作用:驅(qū)動(dòng)絞車、轉(zhuǎn)盤、鉆井泵等工作機(jī)運(yùn)轉(zhuǎn)。
傳動(dòng)系統(tǒng)
組成:減速器、離合器、軸、鏈條等。
作用:傳動(dòng)系統(tǒng)的主要任務(wù)是把發(fā)動(dòng)機(jī)的能量傳遞和分配給各工作機(jī)。由于發(fā)動(dòng)機(jī)的特性與工作機(jī)要求的特性有差距,要求傳動(dòng)系統(tǒng)必須包括減速、并車、倒轉(zhuǎn)、變速等機(jī)構(gòu)。有時(shí)在機(jī)械傳動(dòng)的基礎(chǔ)上,同時(shí)還要有液力傳動(dòng)或電傳動(dòng)裝置等。
控制系統(tǒng)
組成:計(jì)算機(jī)、傳感器、信號(hào)傳輸介質(zhì)、控制執(zhí)行機(jī)構(gòu)等。
作用:操縱各系統(tǒng)協(xié)調(diào)工作。根據(jù)鉆井工藝的要求,使每臺(tái)工作機(jī)操作時(shí)反應(yīng)迅速、動(dòng)作準(zhǔn)確可靠、便于集中控制和自動(dòng)記錄等。使操作者能夠按自己的意愿保證鉆機(jī)各部件的安全或正常工作。
底座
組成:鉆機(jī)底座主要由鉆臺(tái)底座、機(jī)泵底座雙主要輔助設(shè)備底座等組成,一般采用鋼成管材焊接而成。
作用:便于安裝固定鉆機(jī)的各種設(shè)備,滿足搬遷或整拖施工的要求,深井鉆機(jī)還應(yīng)有利于安裝井口防噴設(shè)施以及便于人員操作和維修等。
輔助設(shè)備
現(xiàn)代化的鉆機(jī)還必須有一套輔助設(shè)備,如供電、供氣、供水、供油等設(shè)備,器材儲(chǔ)存、防噴防火設(shè)施、鉆井液的配制、儲(chǔ)存、處理設(shè)施等及各種儀器和自動(dòng)記錄儀表。邊遠(yuǎn)地方鉆井還要有工作人員生活、休息設(shè)施,為了通訊聯(lián)絡(luò)還需要有電話、電臺(tái)、對(duì)講機(jī)等通訊設(shè)備。在寒冷地區(qū)鉆井還要有供暖保溫等設(shè)備。
吊環(huán)與吊環(huán)座之間用銷軸連接,吊環(huán)座與鉤桿焊接成一體,筒體與鉤身用左旋螺紋連接,并用止動(dòng)塊防止螺紋松動(dòng)。鉤身和筒體可沿鉤桿上、下運(yùn)動(dòng)。內(nèi)、外負(fù)荷彈簧的作用是起鉆時(shí)能使立根松扣后向上彈起。
筒體內(nèi)裝有機(jī)油。止推軸承的座圈將油腔分為兩部分,座圈上開有油孔。由于油流的阻尼作用,吸收了其下鉆作業(yè)時(shí)鉤身的沖擊震動(dòng),可以防止鉆桿接頭螺紋損壞。
筒體上端由6個(gè)小彈簧和定位盤組成定位裝置,借助定位與吊環(huán)座環(huán)形接觸面之間的摩擦力,可以防止提升空吊卡時(shí)轉(zhuǎn)動(dòng)使吊環(huán)轉(zhuǎn)位。
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